FLEXEO-D
Semi-Automatic Drum Filling Machine

This semi-automatic drum filler ensures consistent net-weight dosing while reducing product loss and maximizing operator productivity. FLEXEO-D handles even foaming, viscous, corrosive and potentially hazardous liquids, making it an ideal solution for industrial drum packaging applications.

Description:

The FLEXEO-D is part of our semi-automatic filling machines for liquid products. Many types of products are compatible with this filling machine (they can be foamy, viscous or pasty) and different drum sizes from 5 gallons up to 55 gallons can be accommodated.  Filling accuracy is performed by a weighing scale (control, self-correction and statistics).

This machine is using a diving lance with programmable positioning adapted to the product characteristics (sub-surface filling for foamy product for example).

The product can be fed by a pump or compressed air. Choose the FLEXEO-D semi-automatic drum filling machine to improve your filling accuracy, production flexibility, and overall operational efficiency.

Download the FLEXEO-D Brochure

Challenges of Drum Filling Applications

Drum filling can be challenging, depending on the type of liquid being dispensed. For example, certain liquids can foam when injected into a container. This can lead to inconsistencies when filling by level as the foam settles and leaves a portion of the container empty. Foaming liquids also have the potential to foam over the top of the drum, leading to potentially dangerous spills and wasted product. Variations in liquid viscosity also can create inconsistent filling when using an automated filling system based on time, as different liquids may take longer to travel through the lance into the drum. The FLEXEO-D drum filling system is designed to prevent and resolve these issues, thanks to its versatile diving lance, programmable automated modes, and net-weight filling system.

Net-Weight Filling Technology Explained

The FLEXEO-D machine is equipped with an integrated weighing scale, self-correction capabilities, and statistical monitoring. This means every drum can be filled accurately by weight, rather than relying on time-based dispensing or filling based on sight. This prevents underfilling that can impact customer satisfaction as well as overfilling that can result in spills or product giveaway.

Key Points

Up to 120 CPH
Net-weight filling technology
Minimum product give-away with very high accuracy
ExProof, ATEX, IECEx, UL and EC design
Easy operations
Flexible solution
Easy customisation with operations other than dosing
Easy and quick lance changeover

FLEXEO-D Filling and Capping Machine Key Benefits

FLEXEO-D our semi-automatic drum filling machine for liquid products

Ergonomic and compact design (HMI on filler arm)
New Web HMI: user-friendly interface, programmable recipes, maintenance indicators, traceability
Net-weight filling technology for minimum product give-away with very high accuracy
Intuitive interface with programmable recipes
Adjustable height to allow multi-format
Several filling lances according to the viscosity (viscous, foamy, corrosive)
Several filling positions: sub-surface, above product, below bung-hole)

With the programmable diving lance and multiple filling modes, the FLEXEO-D can meet various strategies depending on the liquid in question. This means it has no trouble handling especially viscous or foamy liquids, as well as hazardous and sensitive products. It also offers support for drums ranging from 5 to 55 gallons, and the adjustable machine height simplifies changeovers. Programmable recipes also make it fast and easy to change products.

See the FLEXEO-D in Action

Flexeo-D Technical Specifications

Semi Automatic Drum Filling Machine with operator

Container: Drum

Norm: ExProof, ATEX, IECEx, UL and EC design

Containers size: 5 to 55 Gallons

Output & Capacity

5 gallons: 120 drums per hour
55 gallons: 40 drums per hour

Net-weight filling technology
HMI on filler arm
Intuitive interface with programmable recipes
Adjustable height to allow multi-format
Various materials available, stainless steel or plastic (for corrosive application)
Fume exhaust system
Lance cleaning station
Motorized or gravity roller conveyors for drum transfer
Leak collector with or without level detection under the scale
Tab sealing and bunging

Available options for customization include fume exhaust systems, lance cleaning stations, leak collection systems, roller conveyors, bunging tools, and different material options for corrosive products.

Industries Served

The FLEXEO-D liquid filling machine is designed specifically to work within production processes for multiple industries, including:

Chemicals
Petrochemicals
Paints and coatings
Lubricants
Agrochemicals
Food oils

Additional Line Equipment

PACK’R provides a full range of modular packaging solutions for various industrial processes. Our equipment can be integrated with our depalletizers, palletizers, conveyors, labeling systems, and capping equipment to enhance production flow and bring new efficiencies to manufacturing and packaging processes. Integrating our equipment together provides smoother automation and means manufacturers have a single source of support for multiple functions.

Automatic Drum Depalletizer

Compact and fully automatic depalletizer

Automatic Drum Palletizer

Compact and fully automatic drum depalletizer
Output: Up to 120 CPH

Why Choose the FLEXEO-D?

The FLEXEO-D leverages PACK’R’s decades of expertise along with our global experience and long-term support. With its ergonomic design, compact footprint, operator productivity, and flexibility for multiple product types, it’s an ideal solution to numerous liquid packaging needs.

In the Same Range

FLEXEO-P

Semi-automatic Filling Machine for Totes and Pallet Drums
Output: Up to 40 CPH

PULSA-D

Automatic drum-by-drum filling machine
Output: Up to 120 CPH

INLEO-P

Fully automatic pallet drums and totes filler
Output: Up to 40 CPH

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Our engineers are ready and willing to answer practically any question you might have about the FLEXEO-D or any of our other solutions. Get in touch today to start optimizing your production line by talking to us about your product characteristics, throughput requirements, and hazardous-area needs.

Explosion-Proof Expertise

Over the years, PACK’R has manufactured numerous machines and has developed a real expertise in Explosion proof design, in particular to meet the problems of our customers’ markets and products: solvents, flammable petroleum products, hazardous products, solvent-based paints, beverage concentrates, etc. We design and manufacture simple semi-automatic machines for hazardous production sites as well as automatic filling and capping machines, up to the complete line in ExProof, ATEX and IECEx design. Adhering to these explosion-proof design standards means integrating PACK’R equipment into a facility provides the highest levels of safety for workers.

PACK’R Your Partner in Filling Innovation

With over 35 years of expertise and more than 1,450 filling and capping machines installed globally, PACK’R is your trusted partner. Our team supports you from engineering to commissioning, ensuring your operations benefit from durable, precise, and regulatory-compliant filling machines.