FLEXEO-S
S Semi-Automatic Bottle Filling Machine

Semi-automatic bottle filling machine designed for both bottles and jerrycans. A reliable and flexible solution for small to medium production runs.

Description:

The semi-automatic bottle filling machine FLEXEO-S is a versatile and efficient solution designed to accurately fill bottles and jerrycans ranging from 3.5 fl. oz to 8 gallons. Engineered for medium-speed production lines, this machine offers up to 500 filling cycles per hour with high precision thanks to its advanced real-time weighing system. Ideal for a wide range of liquids, viscous products, and pastes, the FLEXEO-S ensures consistent fill levels while minimizing product waste.

The FLEXEO-S is designed for small-to-medium production runs that require accurate filling across different products and container formats. Its one- or two-station setup, compact design, and one-person operation give production teams a practical option for moderate output without moving to a higher-speed automated system.

Constructed with durable stainless steel or corrosion-resistant plastic components, this semi-automatic bottle filling machine is built for easy cleaning and rapid format changes without tools, making it perfect for small to medium batch runs. Its ergonomic design supports safe and efficient operation in industries such as chemical, petrochemical, food processing, paint, and vegetable oils.

Equipped with options like automatic capping (screw-on, push-on, or flexible spout closures), nitrogen dosing, fume extraction, and integration with motorized conveyors and labeling systems, the FLEXEO-S can be customized to meet specific production needs. Its ExProof compliance ensures safe operation in hazardous environments.

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Key Points

Bottles
Jerry Cans
  • Up to 500 CPH
  • Net-weight filling technology
  • Minimum product give-away with very high accuracy
  • ExProof, ATEX, IECEx, UL and EC design
  • Ergonomic and compact design
  • Easy operation by one person
  • Quick changeover
  • Easy customization with operations other than dosing
  • Engineered for medium-speed production lines

FLEXEO-S Filling and Capping Machine Key Benefits

flexeo s filling and capping machine key benefits
  • Wide operating range: compatible with various liquid viscosities and container volumes, including corrosive or complex products.
  • Net-weight based dosing system ensures high precision
  • 1 or 2 filling stations
  • Fume exhaust hood
  • No overfilling = product savings
  • Various materials available, stainless steel or plastic
  • Gravity tank or direct tank feed
  • Semi-automatic or automatic capping systems
  • Nitrogen function and overfilling protection
  • Conveyor systems and controls
  • Optional CIP nozzle cleaning system in order to collect effluents
  • New Web HMI: user-friendly interface, programmable recipes, maintenance indicators, traceability

See the FLEXEO-S in Action

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Flexeo-S Technical Specifications

Semi-Automatic Bottle Filling Machine
FLEXEO-S
FLEXEO-S
FLEXEO-S
Semi-Automatic Bottle Filling Machine
FLEXEO-S
FLEXEO-S
FLEXEO-S

Container: Bottles & Jerrycans

Cadence: Up to 500 CPH

Containers size: 3.5 oz – 8 Gallons

Norm: ExProof, ATEX, IECEx, UL and EC design

Caps: Screw caps, Push-on caps, Flexspout

 

Output & Capacity

1 filling station 

  • 1 quart: 300 containers per hour 
  • 1 gallon: 200 containers per hour 
  • 2.5 gallons: 150 containers per hour 
  • 5 gallons: 120 containers per hour

2 filling stations

  • 1 quart: 500 containers per hour 
  • 1 gallon: 400 containers per hour 
  • 2.5 gallons: 300 containers per hour 
  • 5 gallons: 250 containers per hour 

Configuring the FLEXEO-S for Your Production Line

PACK’R can configure the FLEXEO-S around the product being filled, container size and format, plant environment, and required production rate. Available options allow the liquid filling machine to be adapted to the needs of the application instead of relying on one standard setup.

Product characteristics also play a role in how the FLEXEO-S is configured. The product being filled can influence material selection, feeding method, cleaning requirements, and the need for features such as fume extraction. Container format and closure type can also affect capping and line-equipment choices. Reviewing these requirements together helps PACK’R build a liquid filling machine around the way the product needs to be handled rather than treating each option as a separate add-on.

Capping systems, nitrogen dosing, fume extraction, conveyor integration, labeling equipment, construction materials, and cleaning options can be selected as needed. This allows the FLEXEO-S to operate as part of a broader bottle filling system while keeping the configuration focused on the functions the production line actually requires.

This approach also helps production teams prioritize the options that solve their actual handling, capping, cleaning, and line-layout needs instead of adding features that do not support the application.

Choosing the Right Level of Filling Automation

Choosing the right level of filling automation starts with the production target. Production managers should consider required output, container sizes, product characteristics, capping needs, and the equipment needed around the filler. For small-to-medium production runs, the FLEXEO-S provides a compact liquid filling machine with flexible configuration options and up to 500 containers per hour.

A semi-automatic setup can also make sense when a production line needs more flexibility across products or packaging formats without the output demands of a fully automatic system. For operations that run multiple products, smaller batches, or changing container sizes, the FLEXEO-S offers a way to maintain accurate filling while keeping the overall setup compact and manageable. PACK’R can then configure surrounding equipment, capping, and line integration around the specific application instead of requiring the same level of automation for every production environment.

Available floor space and surrounding line equipment should also factor into the decision. A compact filling setup may be a better fit when the goal is to increase production capacity without adding more automation than the line currently requires.

Higher-output requirements may point toward one of PACK’R’s automatic filling machines instead. The equipment shown in the “In the Same Range” section offers different levels of automation and capacity. Matching the filling machine to the actual production requirements helps avoid adding unnecessary automation while leaving room for future growth.

Liquid Filling Solutions For Every Application

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PACK'R Machines working with bottles

Explosion-Proof Expertise

Over the years, PACK’R has manufactured numerous machines and has developed a real expertise in Explosion proof design, in particular to meet the problems of our customers’ markets and products: solvents, flammable petroleum products, hazardous products, solvent-based paints, beverage concentrates, etc. We design and manufacture simple semi-automatic machines for hazardous production sites as well as automatic filling and capping machines, up to the complete line in ExProof, ATEX and IECEx design.